AGUAMIEL PRODUCTION |
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Plant Selection The plants that have reached their physiologic ripeness are recognized from the younger. ‘Capado and Banderillado' The ‘capado' consists in extracting the central part of the plant, or heart, in order to avoid blooming. The plant is then marked placing two ‘pencas' (sort of leaves) from the same plant en a ‘V' form, which indicates that this is a plant that is in an ageing stage. |
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Harvest extraction method |
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Añejamiento (ageing) Is the process in which the heart of the plant reaches maturation so it can produce a top quality product. ‘Picado' and ‘acondicionamiento' The ‘mayolote', or the heart of the plant, is removed and the center is hoed in order to obtain a pot shaped cavity, which is the place where aguamiel will be generated and stored in a natural way. ‘Raspado' Small layers from the cavity walls previously formed are removed. This is done with a spoon shaped tool called ‘raspador' (razor sharp harvesting tool) that when used, the aguamiel emanation starts. The maguey plant takes 9 to 12 years long to produce aguamiel, but to harvest it only takes 3 to 4 months. In order to obtain a fresh and top quality product, aguamiel is recollected twice a day, morning and afternoon, leaving a 6 to 9 hour lapse in between two recollections. These recollections are done considering the traditional methods, but applying the hygienic controlled procedures. This way the fusion of leading technology and ancestral methods is achieved. Afterwards the product is translated to the stock center, were it will be given its first procedure to eliminate land impurities. |
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Fermentation Process |
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After being purified, the controlled alcoholic fermentation process starts, in order to obtain the ‘initiator', growing that will lead, through another fermentation to the ‘licor madre'(mother liquor), to the ‘inoculo' (innocuous) for the industrial fermentation, obtaining hygienic pulque, that can be treated for the elaboration of natural pulque, ‘curados' or distilled products. It is important to mention that the raw material that we use is aguamiel 100% natural, and that during all our processes we do not apply additional substance, for we guaranty that all our products are 100% natural and free of artificial colors, antioxidants, conservatives and any type of additives. |
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For the distilled production, once the fermentation is finished, the product is taken to the ‘alambiques' (machine used for the distillation process), designed with top quality technology, where the first distillation takes place, and where 3 different distilled fractions are obtained. In the first fraction or ‘head' compounds that lend smell and flavor not desired are eliminated, along with compounds that are harmful for human health. In the second fraction or ‘body' products that provide characteristics of taste and smell, to each of our products are eliminated. Finally, the third fraction or ‘tale' eliminates compounds that could generate ORGANOLEPTIC not desired. Both head and tale are eliminated, while the body is retrieved and introduced to another distillation machine, where a second distillation takes place. This second distillation has two objectives: the first, is the total elimination of those compounds that are not desired, achieved by the elimination of the head and tale fractions from the second distillation, or ‘rectification'; the second objective is the consecutive increasing alcoholic concentration from the body of this second distillation. This body is the fraction in which we are interested, that will lead to the origin of our different products. The body of our second distillation is subjected to a standardization of alcoholic degree, springing forth a beverage with excellent taste and character. |
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If the distilled product is bottled just after the rectification, then it becomes the Don Juan Blanco. If the Don Juan Blanco product is aged in fine white oak casks for three months, gaining mildness and a soft aroma, then it becomes Don Juan Reposado . If the Don Juan Blanco product is subjected to a maturation process in fine white oak casks for a year lapse, gaining great mildness and a strong aroma, then it becomes Don Juan Añejo. Each step involved in these and the past procedures explained are subjected into the most careful quality assurance regulation, which aloud us to offer a peerless product. |
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